HT Capacitors


Manufacturing Characteristics of the Capacitor

The structure of the capacitor is composed of low power and low voltage flat capacitive elements. The elements are set in packs and connected in series and in parallel to reach the rated power and voltage. The Capacitors can be made from two types of dielectrics.

Mixed

This type is composed of two layers of polypropylene film and a layer of paper held between two aluminum plates. It is currently used for capacitors for special applications.

All Film

This type is composed of several layers of polypropylene film with a rough surface, held between aluminum plates.

Electrodes:

Are made of a thin sheet of pure aluminium. The extended foil winding construction gives the capacitor a very high resistance to peaks of current that occur during Energizing.

Impregnating substance:

It is a nontoxic, biodegradable, synthetic oil with a chlorine content <5 PPM. Particular attention is given to the various phases of processing, to the oil impregnation of the dielectric and the drying process. The drying is carried out leaving the material for a long period in the autoclave under controlled environment, heating it to high temperature, where, at the end of the treatment, it reaches molecular vacuum. The treatment of the oil prior to use includes degassing and chemical depuration.

Case:

The capacitor case is made of sturdy welded steel sheet which can withstand the normal stress produced by breakdowns. It is completely full and does not contain air bubbles: the perfect sealing of the container guarantees against deterioration of the materials, thus ensuring a long life of the capacitor.

The elasticity of the larger surfaces of the case compensates for the variations in the volume of the impregnating liquid in the range of the temperatures during operations, thereby keeping the variations in the internal pressure to a minimum.

The container is also fitted with two handles to use for lifting and fixing the capacitor on the installation frame. Upon request capacitors destines for use in aggressive environments can be provided with ta stainless steel container.

Terminals:

The capacitor terminals are soldered on the porcelain bushings, glazed for perfect resistance to atmospheric elements. The porcelain bushings are metallized for both fastening to the capacitor cover and for fixing to the screw terminal connections. The bushing are perfectly sealed and particularly sturdy. Th screw terminals can withstand repeated torque stress of 30 Nm.

Flexible connections must always be used for electrical connections to the terminals. Normally the single-phase capacitors have both terminals insulated from the container.

Discharge devices:

In conformity with standards the capacitors are internally fitted with discharge resistors for reducing the residual voltage to less than 50V within 5 minutes of shutdown.

Environmental Compatibility of the Materials Used:

The impregnating agent used is the result of long and continuous research and experimental tests on all insulating oils for dielectric use currently available. It offers the best solution, taking into account the need to protect the environment along with the need to have high dielectric characteristics, the two requirements which have often been considered incompatible.

The impregnating agent is non toxic; its oral toxicity level (LD 50) is over 3 g/kg. Moreover, since these oils can be completely eliminated from human and animal bodies, there is no problem of accumulation.

The impregnating agent biodegrades rapidly in the environment, therefore, no special precautions are required to prevent the dispersion of oil into the ground in case of accidental leakage from the case.

It consists of the compounds of carbon, hydrogen and oxygen, the combustion of which produces carbon dioxide and water. These liquids are not considered dangerous and their registration is normally not required. However, the storage and destruction of the capacitors must be in accordance with current regulations in place of use.

Electrical Characteristics

Nominal Rating  25 kVAr up to 600 kVAr  
Rated Voltage  6.35 kV, 6.75 kV, 7.0 kV, 7.5 kV, 8.0 kV (others on request)  
Rated Frequency  50 Hz (60Hz on request)  
Phase  Single  
Capacitance Tolerance  -5 % + 10 %
Loses ( at Un 20°C after stabilizing)  All Film dielectric 
 <0.01 % (<0.1 W/kVAr) 
 Mixed dielectric 
 <0.06 % (<0.6 W/kVAr)  
Internal Discharge Devices  50 V after 5 min  
Standards  IEC 871-1 & 2, IEEE-18  

M.V. Power Factor Correction

  QnUnCnInDimensions   Part No:
  KVARKV UFAa mmb mmc mmd mm 
View Details 1006.756.9814.86553552051501.MV.100.6750.01
View Details 1506.3511.8423.626803902501651.MV.150.6350.01
View Details 2006.7513.9729.628605654101851.MV.200.6750.01

Reference Standards and Tests

The capacitors in this series comply with the recommendations of the International Electrotechnical Commission IEC 871-1 & 2 & IEEE 18.


Routine Tests

  • Capacitance Measurement
  • Measurement of the tangent of the loss Angle
  • Voltage test between terminals carried out at 4.3 Un in DC or at 2.15 Un in AC for 10 seconds
  • Voltage dry test between terminals and container
  • Internal discharge devices test
  • Sealing test

Service Conditions

Environmental ConditionsOutdoor Installation
Temperature Category (-25/B)-25°C + 45°C
Temperature Category (-25/C&D)on request
Maximum Altitude1000 m (a.s.l)
Over Voltage allowed at rated frequency1.1 x Un
Switching Over Voltages≤ 2 √ 2 Un
Maximum Duration of Transient 0.5 periods
Maximum Switching Operations1000 per year
Maximum Over Current Allowed for Simultaneous Presence of Over Voltage and Harmnics1 max ≤ 1.3 In (Per C = Cn)

Type Tests

  • Measurement of the tangent of Loss Angle and capacitance at elevated temperature
  • AC voltage test between terminals and container
  • Lightning impulse withstand voltage test

Design Tests on Models During the Homologation of Types

  • Short circuit discharge test
  • Endurance test
  • Over voltage test
  • Overload run

Safety

There is a remote possibility of the capacitor exploding when it short circuits at the end of its life span, even though it has been protected in the best way possible. The situation is more probable with the three-phase capacitors in which the protection against short circuits require significant margins since it is necessary to protect against permanent and switching transitory overloads.

It is therefore necessary that the capacitors should always be segregated in a suitable environment in order to eliminate the risk of damage to people or things in case of an explosion.

Warning (High Voltage)

Products described in this catalogue can store lethal voltages, and energies. Utmost care should be exercised in the use of these products to assure that the voltage or power source is disconnected and the capacitors is discharged, grounded, and shorted before servicing the equipment where a capacitors has been installed.

Limited Warranty

KEL warrants its products under normal usage against any manufacturing defects for a period of one (1) year, from the date of delivery (also see warranty details).

Disclaimer

"The Capacitors described in this catalogue comply with national and international standards, such as IEC & IEEE. KEL disclaims all responsibility for damages of any kind caused by the utilization of its products in non compliance with these specifications".